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Started the cold-air box/filtration system for the GT-4 car tonight.
This is fairly complex as it consists of 3 separate components: The actual
airbox that surrounds the carburetors, the air filter holder, and the
transitional section that collects air from the front of the car and allows
for air filter access.
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Next step was to bend up the tapered cone section. Here it's temporarily secured with Clecos, it will be riveted and sealed later. I was going to TIG weld it, but quite frankly I'm not comfortable yet with welding thin-gauge aluminum. I made a cardboard template for the 4" ductwork, seen here taped to the aluminum cone.
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Cone has been riveted and 4" duct fabricated
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Next step is the ductwork which collects the air from the front of the car. It attachs directly to the right headlight bucket.
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Here the templates for the bottom and one side of the ductwork feeding the air filter have been fitted.
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Starting to take shape finally....the top template in place
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The final side template in place, and stainless steel over-latches are laid on the templates for configuring. I should be able to cut out and assemble all the sheet metal parts tomorrow night, if all goes well. I still need to make a screened inlet at the headlights, and some rigid plastic mini-ducts to direct air from the light openings to the air plenum just before the filter. Then the air box for the carburetors still needs to be templated and fabricated.
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Finally got this off my workbench...
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Ready for paint
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Painted duct with rubber seals applied.
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All ductwork fitted to headlight trim.
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Front view.
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